Publish Time: 2024-09-25 Origin: Site
Against the backdrop of the rapid development of the express e-commerce industry, the market demand for the combination of logistics with information technology and Internet technology has gradually increased. For logistics companies, how to improve warehousing and distribution capabilities has become an important part of development. Compared with the traditional express sorting model, new warehouses have put forward new requirements for package handling capabilities, effective site utilization, equipment automation, and overall logistics costs. At present, the sorting efficiency of logistics sorting centers has successfully exceeded 10,000 pieces/hour, and there is no single-piece separation system with matching efficiency on the market. In order to meet the market demand for the development of high-end logistics and fill the gap in high-efficiency separation systems on the market, gosunm provides a solution for the automated sorting of 10,000 pieces/hour for small and medium-sized packages - single-piece separation system.
The single-piece separation system is a set of package single-piece separation processing equipment based on 3D cameras and deep learning technology. It can accurately identify and locate packages, plan the module belt through efficient control algorithms, and separate packages of different volumes and types according to specified spacing.
High-accuracy 3D cameras
High-accuracy 3D cameras are composed of multiple 3D cameras, which can realize object imaging assembly and take 3D stereoscopic photos of objects.
Deep learning visual algorithm
The high-precision deep learning visual algorithm can perform high-precision positioning and identification of the location of the target object.
Self-developed scheduling algorithm
The scheduling algorithm is also called the belt module control algorithm. According to the output coordinates of the contour recognition algorithm, the order and speed of the package output are planned.
Efficient scheduling integration
Effective arrangement integrates the high-precision deep learning visual algorithm with the scheduling algorithm, deeply optimizes, and improves the overall performance of the processing beat.
The single-piece separation system plays a role in sorting the package before it enters the automated sorting line, separating and sorting the chaotic and stacked packages, so that the messy packages can enter the next link neatly according to the orderly spacing.
Its main work functions can be divided into five major areas: general transmission area, diffusion area, separation area, centering area and bag pulling area. The general transmission area is composed of the entrance conveyor line, which quickly transports the package to the entrance of the separation system. The diffusion zone is composed of diffusion belts. The speed is adjusted to make the packages open and reduce the processing pressure of the separation zone. The separation zone is composed of a camera and n belt units, and is associated with the single-piece separation system software, which can read data to control the separation distance. The centering area mainly receives the separated array output packages to make a transition for the packages to enter the sorting link. The packages pass through the package pulling area to adjust the package spacing to achieve package separation.
The gosunm single-piece separation system is controlled by a servo motor to control the operation of the belt array. Each belt unit is controlled by an independent servo motor to separate the packages on the belt at the optimal speed to ensure that each package can be separated according to the set queue. At the same time, the visual system can track the package in real time and provide the relative coordinate position of the package. The control strategy algorithm module performs high-speed calculations based on the results of the package location information and the speed value of the conveyor belt, calculates the optimal speed and path, and sends them to each servo controller. Each servo controller controls the belt unit to separate, sort and pull the package.
The package needs to go through the package separation link before entering the sorting link. The efficiency of package separation also directly affects the efficiency of express package sorting. Fengfu's 10,000-piece single-piece separation system can complete the separation of 10,000 small parcels per hour, effectively improving the warehouse outbound sorting efficiency.
The parcel single-piece separation system uses 3D cameras and deep learning technology to perform in-depth detection and calculation of parcels, and optimizes the running speed and route of parcels through intelligent and efficient control strategy algorithms to ensure that parcels can be sorted and separated according to customer requirements. The separation accuracy is as high as 99%.
Flexible and variable solutions: The equipment occupies a small area, the system is modularly designed, and the installation is flexible. It can be configured into high, medium, and low speed multi-speed modes, and the length of the separator and the overall solution can be customized according to the required efficiency.
| Technical Parameters | GS-D100 |
| Camera Type | Color availabel |
| Resolution | 1600*1200 |
| Pixlel Bit Depth | 10bits |
| Acquisition Mode | Continuous trigger / soft trigger/ hard trigger |
| GPIO | 1 optically isolated input and 1 optically isolated output |
| Maximum gain | 8 |
| Exposure time | 0.016~91 |
| Frame buffer | 32M Bytes |
| User-defined data area | 2K Bytes |
| Lens mount | C interface (default), C or CS interface (optional), also available with M12 lens adapter accessories |
| Data interface | RJ45 Gigabit Ethernet, downward compatible with 100M network system |
| Power | <2.5W |
| Power supply | DC12V(optional POE) |
| Working temperature | 0~50°C |
| Storage temperature | -30~60℃ |
| Storage humidity | 20%~80%(non-condensing) |
| 20%~95%(non-condensing) |
Processing efficiency (pieces/hour): >= 10000
Package size (mm): 150*150 – 465 * 380
Pitch (mm): 400 (adjustable)
Separation success rate: >= 99%
Supported package types: cartons, snakeskin bags, envelopes, waterproof bags, soft bags, etc.
Package weight: 0.03kg – 20kg
Offline speed: 2.5m/s
The single-piece separation system is mainly used in express delivery, e-commerce and warehousing industries, which can effectively improve logistics efficiency. The gosunm single-piece separation system can be connected to the dws and sorting system. The package loading, weighing, body measurement, code scanning and sorting are completed on one production line, which greatly improves the efficiency of logistics. gosunm can provide warehousing logistics and express intelligent sorting solutions to help companies "take off" in automated sorting speed!